Aerospace Manufacturing Processes

Cover -- Half Title -- Title Page -- Copyright Page -- Dedication -- Table of Contents -- Preface -- Acknowledgment -- Author -- 1: Fundamentals of Aerospace Vehicles -- 1.1 Introduction -- 1.2 Aircraft Basics -- 1.2.1 Forces Acting on Aircraft -- 1.2.2 Aerodynamic Principles -- 1.2.3 Major Components of an Aircraft and Their Function -- 1.2.3.1 Fuselage -- 1.2.3.2 Wing -- 1.2.3.3 Empennage -- 1.2.3.4 Engine -- 1.3 Commercial Aircraft Product and History -- 1.4 Military Aircraft Product and History -- 1.5 Space Craft Product and History -- References -- 2: Fundamentals of Building an Aircraft

2.1 Introduction -- 2.2 Market Requirement -- 2.3 Design Requirement -- 2.4 Materials Selection -- 2.5 Manufacturing Phase -- 2.6 Structural Test -- 2.7 Functional Test/Flight Test/Certification/Delivery -- References -- 3: Major Aircraft Materials and Its Classification -- 3.1 Introduction -- 3.2 Major Aircraft Materials -- 3.2.1 Aluminum -- 3.2.2 Titanium -- 3.2.3 Steel -- 3.2.4 Composite Materials -- 3.3 Fundamentals of Mechanical Behavior and Testing of Metals -- References -- 4: Manufacturing Principle and Processes of Major Aircraft Metal Products -- 4.1 Introduction

4.2 Casting of Ingot or Billet -- 4.2.1 Casting of Aluminum Billet for Extrusion/Forging -- 4.2.2 Billet Geometry -- 4.2.3 Billet Homogenizing -- 4.2.4 Billet Scalping -- 4.2.5 Common Casting Defects -- 4.3 Extrusion -- 4.3.1 Principal Variables -- 4.3.2 Extrusion Pressure -- 4.3.3 Extrusion Force -- 4.3.4 Tribology and Thermodynamics in Extrusion -- 4.3.5 Extrusion Press -- 4.3.6 Extrusion Dies and Tooling -- 4.3.7 Extrusion Die for Solid Shapes -- 4.3.8 Extrusion of Hollow Shapes -- 4.3.9 Extrusion of Aluminum Alloys -- 4.3.10 Common Aluminum Extrusion Defects

4.3.11 Economics of Aluminum Extrusion -- 4.3.12 Extrusion of Titanium Alloys -- 4.3.13 Extrusion of Titanium Round Hollow -- 4.4 Forging -- 4.4.1 Open Die Forging -- 4.4.2 Closed Die Forging -- 4.4.3 Roll Forging -- 4.4.4 Forging Variables -- 4.4.5 Aluminum Forging -- 4.4.6 Titanium Forging -- 4.4.7 Common Defects in Forging -- 4.4.8 Residual Stresses in Forging -- 4.5 Rolling -- 4.5.1 Friction Model in Rolling -- 4.5.2 Deformation in Rolling -- 4.5.3 Classification of Rolling Mills -- 4.5.4 Aluminum Sheet and Plate Rolling -- 4.5.5 Titanium Plate Rolling

4.5.6 Common Defects in Rolled Products -- 4.6 Fundamentals of Tube Drawing -- 4.6.1 Aluminum Tube Drawing -- 4.6.2 Common Defects in Aluminum Tube Drawing -- 4.7 Fundamentals of Pilgering -- 4.7.1 Seamless Titanium Tube -- 4.8 Seamless Steel Tube -- 4.9 Inspection and Testing of Tubes -- References -- 5: Introduction to Composite Materials for Aerospace -- 5.1 Introduction -- 5.2 Components in Composite Material -- 5.3 Fibers -- 5.3.1 Glass -- 5.3.2 Kevlar (Aramid) -- 5.3.3 Boron -- 5.3.4 Carbon and Graphite -- 5.3.5 Properties of Fibers -- 5.4 Fabrics -- 5.5 Matrices

5.5.1 Classification of Polymer Matrices

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