A requirement for online monitoring has emerged owing to the susceptibility of fibre reinforced composite materials to sub-surface damage. Acoustic emission (AE) monitoring is understood to detect damage well before catastrophic failure; research in AE sensing therefore continue…
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Investigations into micro-slot milling of high carbon, high chromium hardened AISI D2 cold work tool steel using 0.5mm diameter coated (TiAlN) tungsten carbide end mills were carried out. Performance was assessed in terms of tool life/tool wear, surface roughness, cutting forces…
Highly conductive (3.0 - 5.0 x 10 \(^{-4}\) \( Ω\) cm) and transparent (80 – 85% ) ITO films were successfully fabricated on glass and polymer substrates (PET, PEN and PC) by pulsed laser deposition at low temperatures (24 – 150 °C). The influence of deposition conditions on the…
The aims of this study were to understand and improve the mechanical properties of aluminium Al-Cu-Si-Mg P/M alloy Alumix 123 by application of a warm compaction process. They were achieved by investigating the effect of (a) compaction pressure/temperature, (b) admixed lubricant…
A series of isothermal and cyclic oxidation tests were carried out on two thermal barrier coating systems consisting of a CMSX-4 nickel-based superalloy substrate, NiCoCrAlY overlay bond coat applied by two different techniques and a yttria stabilised zirconia topcoat applied by…
1-3 Piezocomposites show significant improvements over conventional, monolithic transducers. However, a 10 MHz piezocomposite would require a pillar array structure with an aspect ratio of > 9 and a feature size of < 30 μm; which makes fabrication difficult and increasing the op…
The introduction of ceramic matrix composites (CMCs) for structural applications in the hot section of a gas turbine provides many potential benefits over conventional alloy materials, including facilitating elevated operating temperatures. The development of an oxide-oxide CMC …
The investigation of the interaction and kinetics of hydride forming materials under high frequency electromagnetic fields was undertaken in a joint research project between the University of Birmingham and C-Tech Innovation ltd. The improvement in the reaction rate of materials…
Atmospheric localised corrosion of stainless steel has been investigated under salt droplets containing a mixture of MgCl2 and NaCl between the deliquescence relative humidity of the two salts where there was precipitation of NaCl crystals. Dish-shaped pits and crevice-like atta…
During wet-filament winding, fibre bundles are impregnated using a drum-based resin bath. The impregnated bundles are then directed to a traversing-arm prior to being over-wound onto a rotating mandrel. Once the required number of layers of the impregnated fibres has been deposi…
The microsegregation of alloying elements (Mn, Si and Ni) in as-continuously cast steel slabs were characterised by scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS). The segregation profiles were obtained by cumulative profiles method using weighted in…
In this work, a portfolio of novel active screen plasma surface engineering technologies have been developed including active screen plasma surface modification of carbon paper for gas diffusion layer (GDL) and active screen plasma surface co-alloying of 316 austenitic stainless…
Nanostructured metal films were electrodeposited through the hexagonal lyotropic liquid crystalline phase (HI). The mesoporous structure consists of porous channels (a few nm in diameter) arranged in an hexagonal array. These mesoporous metal films exhibit high surface areas sup…
The oxidation resistance of four prototype single crystal nickel-based superalloys for industrial gas turbine applications is studied. All contain greater quantities of Cr than in most existing single crystal superalloys; two are alloyed with Si, one with Re. To explain the resu…
Active Screen Plasma Nitriding (ASPN) is a novel surface engineering technique, the main advantage of which is the capacity to treat homogeneously all kind of materials surfaces of any shape. Here, ASPN is used to modify the surface properties of ionomer glasses and polymers in …
Research has been undertaken to develop new yttria slurry systems for use in mould face coats for investment casting TiAl alloy, solving the pre-gelation problems of commercial yttria slurry systems to increase slurry life. Meanwhile, the new face coats should also have excellen…
A major factor limiting the use and longevity of rare earth based magnetic materials is their susceptibility to aqueous corrosion and associated detrimental effects upon the magnetic properties of the material. This process was investigated through a combination of exposure to s…
Low temperature plasma surface alloying with nitrogen (nitriding), carbon (carburising) and both (carbonitriding) has been successfully employed in hardening medical grade ASTM F138, ASTM F1586 and ASTM F2581 as well as engineering grade AISI 316 by the formation of a modified l…